Yamaha R1 Sport Bike Motorcycles. Graves Motorsports has a history of developing Championship Winning Street Bike Parts and Accessories. We Race What We Sell and We Sell What We Race! YAMAHA FZ1- N SERVICE MANUAL Pdf Download. FZ1- N(V) FZ1- S(V) SERVICE MANUAL 2. D1- 2. 81. 97- E0.. EAS2. 00. 40 FZ1- N (V)/FZ1- S (V) SERVICE MANUAL . ![]() First edition, December 2. All rights reserved. Any reproduction or unauthorized use without the written permission of Yamaha Motor Co., Ltd. This policy is intended to provide the customer with the most satisfaction from his vehicle and to conform to federal environmental quality objectives.
EAS2. 00. 90 HOW TO USE THIS MANUAL This manual is intended as a handy, easy- to- read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. NOTE: The following symbols are not relevant to every vehicle. Serviceable with engine mounted 2. Tightening torque 6. EAS2. 01. 10 TABLE OF CONTENTS GENERAL INFORMATION SPECIFICATIONS PERIODIC CHECKS AND ADJUSTMENTS CHASSIS ENGINE COOLING SYSTEM FUEL SYSTEM ELECTRICAL SYSTEM TROUBLESHOOTING.. GENERAL INFORMATION IDENTIFICATION......... Welcome to the Star Roadliner/Stratoliner Unofficial Wiki. This site is intended to be a central location of information regarding the Star Roadliner / Stratoliner. Snowmobile Clutch Tools. Clutch Alignment Tool: Comet or Arctic Drive / Arctic Driven reverse cam secondary. VEHICLE IDENTIFICATION NUMBER...... MODEL LABEL......... FEATURES .......... FI SYSTEM .......... INSTRUMENT FUNCTIONS......... IMPORTANT INFORMATION ........ PREPARATION FOR REMOVAL AND DISASSEMBLY... REPLACEMENT PARTS ........ GASKETS, OIL SEALS AND O- RINGS..... LOCK WASHERS/PLATES AND COTTER PINS .... ![]() BEARINGS AND OIL SEALS ....... CIRCLIPS .......... CHECKING THE CONNECTIONS ....... IDENTIFICATION EAS2. IDENTIFICATION EAS2. VEHICLE IDENTIFICATION NUMBER The vehicle identification number “1” is stamped into the right side of the steering head pipe. EAS2. 01. 50 MODEL LABEL The model label “1” is affixed to the frame. Providing instant download Yamaha service manuals for YFM 50, 80, 90, 125, 250, 350, 400, 450, 550, 600, 660, 700 & YSF200 models made between 1988 & 2010. Welcome to WSM Parts Australia we are the official supplier for WSM Parts, we have a massive range of parts for Jetski Parts, ATV, Outboard Motors, Jet Boats. 2Kool is a recreational vehicle modification shop. Specialising in cars and trucks. It is located in Brockville Ontario and services Eastern Ontario. Yamaha Motor Corp., USA, introduces the all-new 2016 Yamaha YXZ1000R, the world’s only pure sport Side-by-Side (SxS) vehicle. Boasting a high-performance 3-cylinder.![]() This information will be needed to order spare parts. FEATURES EAS2. 01. FEATURES OUTLINE OF THE FI SYSTEM The main function of a fuel supply system is to provide fuel to the combustion chamber at the opti- mum air- fuel ratio in accordance with the engine operating conditions and the atmospheric tempera- ture. FI SYSTEM ET2. D1. FI SYSTEM The fuel pump delivers fuel to the fuel injector via the fuel filter. The pressure regulator maintains the fuel pressure that is applied to the fuel injector at only 3. Pa (3. 2. 4 kg/cm , 4. Accordingly, when the energizing signal from the ECU energizes the fuel injector, the fuel passage opens, caus- ing the fuel to be injected into the intake manifold only during the time the passage remain open. INSTRUMENT FUNCTIONS ET2. D1. 00. 2 kilometers and miles, press the “SELECT” INSTRUMENT FUNCTIONS button for at least one second. Multi- function meter unit Tachometer 1. Coolant temperature display/air intake tem- 1. Tachometer perature display 2. Tachometer red zone 2. Speedometer The electric tachometer allows the rider to 3.“ODO” and off for approximately 3 seconds. If this occurs, the tripmeter modes “TRIP A” and “TRIP B” in have a Yamaha dealer check the electrical cir- the following order: cuit. Turn the key to “OFF”. Push and hold the “SELECT” button. Turn the key to “ON”, and then release the “SELECT” button after five seconds. Push the “RESET” button to select the desired brightness level. EAS2. 02. 00 REPLACEMENT PARTS Use only genuine Yamaha parts for all replace- ments. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but.. IMPORTANT INFORMATION EAS2. BEARINGS AND OIL SEALS Install bearings “1” and oil seals “2” so that the manufacturer’s marks or numbers are visible. When installing oil seals, lubricate the oil seal lips with a light coat of lithium- soap- based grease. Oil bearings liberally when installing, if appropriate. CHECKING THE CONNECTIONS EAS2. CHECKING THE CONNECTIONS Pocket tester 9. Check the leads, couplers, and connectors for Analog Pocket tester stains, rust, moisture, etc. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropri- ate tools or improvised techniques. Special tools, part numbers or both may differ depending on the country. SPECIAL TOOLS Reference Tool name/Tool No. Illustration pages Oil filter wrench 3- 1. YU- 3. 84. 11 Rod holder 4- 5. Damper rod holder double ended YM- 0. Rod puller 4- 5. 4 9. Universal damping rod bleeding tool set YM- A8. Rod puller attachment (M1. Universal damping rod bleeding tool set.. SPECIAL TOOLS Reference Tool name/Tool No. Illustration pages Compression gauge 3- 1. Engine compression tester YU- 3. Valve spring compressor 5- 2. YM- 0. 40. 19 Valve spring compressor attachment 5- 2. Valve spring compressor adapter (2. YM- 0. 41. 08 Valve spring compressor attachment 5- 2. Valve spring compressor adapter.. SPECIAL TOOLS Reference Tool name/Tool No. Illustration pages Valve guide remover (. Illustration pages Yamaha bond No. Three Bond No. 1. Illustration pages Vacuum/pressure pump gauge set 9. Valve lapper 9. 08. Valve lapping tool YM- A8. Fuel pressure adapter 9. YM- 0. 31. 76 Pressure gauge 3- 1. YU- 0. 31. 53 Camshaft wrench 5- 1. YM- 0. 41. 43 1- 1. SPECIAL TOOLS 1- 1. SPECIFICATIONS GENERAL SPECIFICATIONS....... ENGINE SPECIFICATIONS........ CHASSIS SPECIFICATIONS ........ ELECTRICAL SPECIFICATIONS........ TIGHTENING TORQUES........ GENERAL TIGHTENING TORQUE SPECIFICATIONS.... ENGINE TIGHTENING TORQUES ...... CHASSIS TIGHTENING TORQUES ...... LUBRICATION POINTS AND LUBRICANT TYPES .... ENGINE .......... CHASSIS .......... LUBRICATION SYSTEM CHART AND DIAGRAMS ..... ENGINE OIL LUBRICATION CHART ...... LUBRICATION DIAGRAMS ....... C3. 9 (AUS) Dimensions Overall length 2. Overall width 7. 70 mm (3. Overall height 1. FZ1- N) 1. 20. 5 mm (4. FZ1- S) Seat height 8. Wheelbase 1. 46. 0 mm (5. Ground clearance 1. ENGINE SPECIFICATIONS Inner- rotor- to- outer- rotor- tip clearance 0. Limit 0. 1. 8 mm (0. Outer- rotor- to- oil- pump- housing clearance 0. Limit 0. 2. 2 mm (0. Oil- pump- housing- to- inner- and- outer- rotor clearance 0. Limit 0. 2. 0 mm (0. Bypass valve opening pressure 8. Pa (1. 1. 6–1. 7. Tightening torque specifications for spe- cial components or assemblies are provided for each chapter of this manual. To avoid warpage, tighten multi- fastener assemblies in a crisscross pattern and progressive stages until the specified tightening torque is reached. TIGHTENING TORQUES EAS2. ENGINE TIGHTENING TORQUES Thread Item Q’ty Tightening torque Remarks size Spark plug 1. Nm (1. 3 m. 2 Retighten the lower ring nut 1. Nm (1. 8 m. 1. 21. Crankcase mating surface Yamaha bond No. Clutch cover (crankcase mating surface) Yamaha bond No. LUBRICATION POINTS AND LUBRICANT TYPES Lubrication point Lubricant Pickup rotor cover Yamaha bond No. LUBRICATION POINTS AND LUBRICANT TYPES EAS2. CHASSIS Lubrication point Lubricant Steering bearings and bearing races (upper and lower) Throttle grip inner surface Brake lever pivoting point and metal- to- metal moving parts Clutch lever pivoting point and metal- to- metal moving parts Engine mount bolts (rear upper and lower) Engine mount bolts (front left and right) Relay arm, connecting rod and rear shock absorber collar Pivot shaft.. LUBRICATION SYSTEM CHART AND DIAGRAMS EAS2. LUBRICATION SYSTEM CHART AND DIAGRAMS EAS2. ENGINE OIL LUBRICATION CHART 2- 2. LUBRICATION SYSTEM CHART AND DIAGRAMS 1. AC magneto drive gear shower 8. Main axle 1. 0. Mission shower 1. Drive axle 1. 2. AC magneto axle 1. Piston cooler 1. 4. Chain tensioner.. LUBRICATION SYSTEM CHART AND DIAGRAMS EAS2. LUBRICATION DIAGRAMS 2- 2. LUBRICATION SYSTEM CHART AND DIAGRAMS 1. Oil filter cartridge 4. Oil level switch 2- 2. LUBRICATION SYSTEM CHART AND DIAGRAMS 2- 2. LUBRICATION SYSTEM CHART AND DIAGRAMS 1. Oil pump 2- 2. 8.. LUBRICATION SYSTEM CHART AND DIAGRAMS 2- 2. LUBRICATION SYSTEM CHART AND DIAGRAMS 1. Oil filter cartridge 2. Oil cooler 2- 3. 0.. LUBRICATION SYSTEM CHART AND DIAGRAMS 2- 3. LUBRICATION SYSTEM CHART AND DIAGRAMS 1. Drive axle 2- 3. 2.. LUBRICATION SYSTEM CHART AND DIAGRAMS 2- 3. LUBRICATION SYSTEM CHART AND DIAGRAMS 1. Crankshaft 2- 3. 4.. COOLING SYSTEM DIAGRAMS EAS2. COOLING SYSTEM DIAGRAMS 2- 3. COOLING SYSTEM DIAGRAMS 1. Radiator fan 2- 3. COOLING SYSTEM DIAGRAMS 2- 3. COOLING SYSTEM DIAGRAMS 1. Thermostat 2- 3. 8.. CABLE ROUTING EAS2. CABLE ROUTING 2- 3. CABLE ROUTING 1. Left handlebar switch lead 3. Throttle cable (pull side) 8. Throttle cable (return side) 9. Wire harness 1. 0. Brake hose 1. 1. Throttle cables 1. Right handlebar switch lead A. CABLE ROUTING 2- 4. CABLE ROUTING M. Pass the radiator fan motor lead (right) 1. Wire harness above the coolant reservoir hose and route 2. Right handlebar switch lead it to the inside of the frame. Pass the coolant reservoir hose to the vehi- 4. CABLE ROUTING 2- 4. CABLE ROUTING H. Route the hose assembly 1 by the vehicle 1. Clutch cable front side where the water pump inlet pipe 2. Water pump breather hose is routed. For the hose tip position, route 3. Oil level switch lead the hose so that 1. CABLE ROUTING 2- 4. CABLE ROUTING AF. The coolant reservoir tank drain hose shall cross with the speed sensor lead under the rear arm bracket. The coolant reservoir tank drain hose shall be positioned above the vehicle. CABLE ROUTING 2- 4. CABLE ROUTING 5. 3. Direct ignition coil lead 1. Throttle cables 5. Speed sensor lead 2. Right handlebar switch lead 5. Lean angle sensor lead 3. Wire harness 5. 6. Battery box 4. Throttle cable (pull side) 5. Turn signal light relay lead 5. Throttle cable (return side) 5. Rear frame 6. CABLE ROUTING 2- 4. CABLE ROUTING AJ. Clamp each lead at the positioning taping Q. Pass the turn signal light lead (right) and section (white) and then insert it to the license plate light lead under the rear cover. Left handlebar switch lead 3. Right handlebar switch lead 8. Throttle cable (pull side) 9. Throttle cable (return side) 1. Bracket 1. 1. Wire harness 1. Turn signal light lead 1. Seat lock cable 1. Tail/brake light lead.. CABLE ROUTING 2- 5. CABLE ROUTING 1. Fuel tank drain hose 3. Fuel tank breather hose 4. Damper 1. 0. Collar 1. Fuel tank bracket 1. O- ring 1. 3. Fuel pump A. Hook the cover pawl to the fuel tank bracket. CABLE ROUTING 2- 5. PERIODIC CHECKS AND ADJUSTMENTS PERIODIC MAINTENANCE ......... INTRODUCTION ......... ENGINE...........
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